Grain size |
Cutting edge accuracy |
Grain size |
Application |
A (rough) |
0.05mm |
230/270#~320/400# |
Rough grinding |
B (medium) |
0.02mm |
M20~M40 |
Medium grinding |
C (finish) |
0.005mm |
M5~M10 |
Finish grinding |
Table1 Classified by cutting edge accuracy and usage
Serial number |
Degree of failure |
Grain size |
Remarks |
A (rough) |
Broken cutting edge 0.5mm |
230/270#~320/400# |
Or electroprocessing |
B (medium) |
Cutting edge burst 0.3mm |
M20~M40 |
|
C (finish) |
Cutting edge wear 0.1mm |
M5~M10 |
|
Table 2 Classification by the degree of cutting tools failure
Rough machining does not require high cutting edge, and electrical machining or grinding can be selected. The electrical processing efficiency is high, and it is suitable for processing complex tools, such as drill bits for printed circuit boards, forming milling cutters for cutting laminate flooring, etc. Coarse-grained grinding wheel can be selected for grinding, with large contact area and high grinding force (300~400N) during sharpening, which can quickly remove excess machining allowance.
PCD tools need to be ground because after long-term use, the surface of the tool will accumulate cutting slag, wear and edge failure, resulting in a decrease in cutting performance. Grinding can restore the sharpness and geometry of the tool, extend its service life, and improve processing efficiency and quality.
Alumina ceramic has high hardness (HV1900~2100) and high brittleness (flexural strength 240~260MPa). It is a typical hard and brittle material that is difficult to machine. Its grinding processing cost is high, the efficiency is low, and the surface and subsurface after grinding Crack groups appear in the area, affecting the stability of the workpiece.Moresuperhard have rich experience in grinding ceramic materials and we can recommand suitable grinding wheels for you.Moresuperhard have development different formulations grinding wheel for different ceramics materials.
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