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Working process of vacuum furnace

Use a flux with a melting point lower than the connected workpieces, place it in a high vacuum chamber, and use infrared radiation to heat the workpiece and flux till temperature over the melting point of the flux. So that the flux becomes liquid with sufficient fluidity. Because of the capillary action, the flux will infiltrate over the surface between workpieces and joint the two workpieces after cooling down.

Advantages of vacuum furnace

※Easy to operate

※Do not require experience

※Lower the impact from manpower

※Quality remains stable

※Suit for PCD, MCD, CVD, Ceramic, CBN…materials

※Uniformly heated

※Avoid damages from pollution

※Clean and neat workpieces

※Automation

Features of vacuum furnace

High-quality brazed joins

Less distortion during brazing process will result in less the weariness of the cutter blade and cost down. Our sensors detect the presence of the abnormal condition and power failure. All the information from the sensors will be sent and integrated into the information system

Time saving

The whole process time for a finished working piece only takes about 30 min.

Easy-to-use operation

Automated process with simplified interface served with push button operation only.

Multi-functions

MoreSuperhard Vacuum Brazing Furnace can be used for wide range of tooling materials and it will reduce the deformation of the finished products. Tool materials can be placed in vertical, horizontal or oblique angle during the brazing process

Specifications

Vacuum Brazing Furnace

Customer Premise Equipment

Power

380V75A3φ5wor220v100Aφ4w

 

Compressed Air

φ8mm5~7kg/cm²

 

Cooling Water

40L/min,19200BTU/hr

 

Main Frame

130Lx70Hx145Dmm

Specification

Quatz Chamber

(1)Quatz lnner φ150mm

 

 

(2)Quatz Holder 175Lx130Wmm

 

 

(3)H75mmMax

 

Heating Sytem

 

Heating lamp

1.5kw x 12 =18kw

 

Temperature control

±3℃

 

The highest working temperature

900℃

 

Pumping system

 

High vacuum pump

700L/sec

 

Rotary pump

17m³/sec(60HZ)

 

Ultimate vaccum pressure

1hr<9x10-6torr

 

Pimping down speed

15min<5x10-5torr

 

Operate and control system

 

Operating panel

Color Touch Screen

 

Operating system

PLC Software

 

Date integration

Display screen with vacuum, temperature and parameters

 

Simplified operation

One Touch Auto Process Exeaution

 

interlock

Prevention of equipment damages frommisuse

 

Suitable Tool Material

PCD CBN CVD

 

 

Tungsten Carbide, Steel, Stainless, Ceramic

Applications 

vacuum furnace

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  Tel: +86 17700605088

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  E-mail: pcd@moresuperhard.com