Cutting
Home / Cutting / Tool Blanks > Lager Diameter MCD Diamond Die Blanks
Home / Cutting / Tool Blanks > Lager Diameter MCD Diamond Die Blanks
Thickness:0.8mm-2.0mm
Feature:High purity
Applications:Cold drawing process of wire
HPHT Diamond Die Blanks (111)
Moresuperhard provides large diameter MCD (Monocrystalline Diamond) die blanks for wire drawing and other precision applications. Compared with regular sizes, large diameter die blanks present unique manufacturing challenges that only a few manufacturers worldwide can overcome.
Material: High-purity monocrystalline diamond
Orientation: <111>
Available Sizes: Up to Φ2.0 mm
Tungsten wire
Semiconductor bonding wires (gold wires, copper wires, and aluminum wires)
Medical wires
Stainless steel wires
Copper wires
Cutting wires
Special alloy wires
Precious metal wires Various other non-ferrous or ferrous metal wires
Large diameter stability: Excellent crystal uniformity, fewer internal defects.
Superior mechanical strength: High hardness and wear resistance ensure extended die life.
High surface finish: Capable of producing ultra-smooth wire surfaces.
Customizable: Dimensions available upon request.
111-facet synthetic single-crystal diamond is used as the die core, ensuring the produced dies have precise positioning and stable performance.
Extremely high hardness and wear resistance guarantee a long service life of the dies.
Single-crystal diamond has excellent heat dissipation performance, making it suitable for high-temperature processing technologies.
Single-crystal diamond is artificially synthesized, so its quality and consistency are guaranteed.
The die hole has an extremely high surface finish and low friction.
| Mold | Thickness(mm) |
| MCD 111 | 0.8-0.9 |
| 0.9-1.0 | |
| 1.0 | |
| 1.1 | |
| 1.2 | |
|
1.2-1.3
|
|
| 1.3 | |
| 1.3-1.4 | |
| 1.4 | |
| 1.4-1.5 | |
| 1.5-1.6 | |
| 1.6-1.8 | |
| 1.8-2.0 |
Crystal growth challenge: Larger crystals are prone to internal stress and inclusions.
Low yield rate: Only a small fraction of grown crystals can meet strict optical and structural requirements.
Processing difficulty: Cutting, shaping, and polishing large MCD requires advanced equipment and expertise.
Moresuperhard Strengths
Advanced HPHT technology: Stable growth of large single-crystal diamonds with uniform structure.
Strict quality control: Each die blank is tested for crystal integrity and orientation.
Rich experience: Over 15 years in supplying MCD die blanks to leading wire-drawing factories worldwide.
Global supply capability: Consistent delivery of rare large-size blanks.
You are our number one priority. We have tools available to assist in your product inquiries and general questions.
CMP (Chemical Mechanical Polishing) technology for CVD diamond enables ultra-smooth surfaces with nanometer-level roughness. By combining mechanical abrasion with chemical reactions, CMP delivers superior flatness, high precision, and damage-free polishing.
Learn how a customer optimized the grinding process for PCD scissors using vitrified and resin bond grinding wheels. This case highlights efficiency improvements and multi-material grinding solutions for textile machinery parts. Discover practical solutions to enhance grinding speeds and results with advanced wheel choices.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
