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Single Crystal Diamond Drawing Die Blanks

Single crystal diamond (SCD) drawing die blanks are engineered for ultra-fine wire drawing applications. These blanks provide uniform texture, excellent wear resistance, high smoothness, and superior precision. They offer significantly extended tool life while maintaining consistent wire surface quality and dimensional accuracy.

single crystal diamond die blanks

Specifications of Single Crystal Diamond Die Blanks

Material Type Ib synthetic single crystal diamond
Diameter Range 0.6 – 1.8 mm
Purity Ultra-pure, no visible inclusions
Drawing Area 50% larger than previous-generation blanks
Failure Rate Less than 0.1%

Application Industries of singel crystal diamond wire drawing dies

  • Electronics: Gold, silver, copper micro wires (≤0.1 mm)
  • Special materials: Tungsten, molybdenum, enameled wire
  • Medical: Catheter guidewires, acupuncture needles
  • Advanced Manufacturing: Reinforced optical fiber metal wires
  • Precision alloys: Cu-Ni, Ni-Cr, stainless steel (304, 316L, etc.)

precison wire drawing sliver wires

Advantages Over PCD Dies

Property SCD PCD
Wire Diameter Capability Down to 0.02 mm > 0.08 mm
Surface Finish Mirror-like, ultra-smooth Moderate
Die Life 30-50% longer Standard
Thermal Conductivity Excellent Moderate
Precision High Lower

pcd wire drawing diesingle crystal diamond wire drawing die blanks

                                                                                                                                                                          

Performance Comparison of Moresuperhard SCD Diamond Die Blanks

Material Wire Diameter Old SCD Life New SCD Life Improvement
Stainless Steel 0.06–0.10 mm 10–12 kg 22–25 kg +90–100%
Ni-coated Alloy (Medical) Fine wire 38 kg 56 kg +47%
Carbon Steel 0.012–0.20 mm +30–40%

 Why Choose Moresuperhard Single Crystal Diamond Die Blanks

  • Extended die life cycle: +40–50%
  • Larger effective die area
  • Ultra-low inclusion rate: < 0.001
  • Precision up to ±0.01 mm
  • Stable drawing process, easy to calibrate
  • Compared and benchmarked against Element Six

 

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  E-mail: pcd@moresuperhard.com