Vitrified diamond grinding wheel sharpen pcd wood working tools grinding test
Rough grinding: 6A2 D150* H40 *T40*W20*X8
Fine grinding: 6A2 D150*H40*T40*W5*X8
Workpiece:PCD wood working tools
Grinding machine: ZT- 180
Comparison of vitrified diamond grinding wheel
D20 800#
MORESUPERHARD | COMPRTITOR | |
Grinding wheel size | 6A2, D150H40*T40*W20*X8 | 6A2, D150H40*T40*W20*X8 |
Grinding wheel grain size | 800# (D20) | 800# (D20) |
Machine | ZT-180 | ZT-180 |
Workpiece | woodworking tools | woodworking tools |
Material | PCD | PCD |
Cutting edge | 4edges | 4edges |
Working allowance |
0. 50mm / edge
|
0. 50mm / edge
|
Amount of feed | 0.02mm | 0.02mm |
Cutting speed | 16m/s | 16m/s |
Oscillation | 20mm | 20mm |
Result | ||
Chipping | 0.021mm | 0.026mm |
Grinding time | 10min | 11min |
Life | 40 | 30 |
Comparison of vitrified diamond grinding wheel
3000# D5
MORESUPERHARD | COMPRTITOR | |
Grinding wheel size | 6A2, D150H40*T40*W5*X8 | 6A2, D150H40*T40*W5*X8 |
Grinding wheel grain size | 3000# (D5) | 3000# (D5) |
Machine | ZT-180 | ZT-180 |
Workpiece | woodworking tools | woodworking tools |
Material | PCD | PCD |
Cutting edge | 4edges | 4edges |
Working allowance |
0. 007mm-0.01mm / edge
|
0. 007mm-0.01mm / edge
|
Amount of feed | 0.005mm | 0.005mm |
Cutting speed | 16m/s | 16m/s |
Oscillation | 20mm | 20mm |
Result | ||
Chipping | 0.008mm | 0.013mm |
Grinding time | 13min | 15min |
Life | 105 | 100 |
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Moresuperhard recommends ceramic bond diamond grinding wheels for the rough grinding of the cylindrical surface of the diamond layer on PDC cutters. These wheels demonstrate excellent efficiency and cost-effectiveness compared to traditional resin bond wheels.
PCD tools offer excellent hardness and wear resistance for machining difficult materials, but grinding them poses unique challenges. This article explores common issues such as chipping, high surface roughness, dimensional deviations, burning, and grinding wheel wear. Learn practical solutions to optimize grinding parameters, wheel selection, and machine accuracy to improve tool life and reduce costs.
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