PCD or PCBN cutting tools have the highest qualityrequirements. Precise geometries and minimalchipping are the essential quality requirements.
6A2 vitrified diamond grinding wheel and peripheral diamond grinding wheel are commonly used for grinding PCD/PCBN cutting tools.The choice of grinding paraments is very crucial.
Recommand grinding paraments for grinding PCD tools and PCBN tools(grinding case)
6A2 vitrified diamond grinding wheel for grinding PCD cutting tools
| Diamond grinding wheel specifications | 6A2H 150*40*40 |
| workpiece | PCD mount plate |
| Grinding machine | Coborn R9 |
| Coolant | water |
| Stock | 0.3mm |
| Grinding Speed | 18m/s |
| Results | low wear chipping ＜10μm,10% less contace time |
Perpheral diamond grinding wheel for grinding PCD indexalbe inserts
| Diamond grinding wheel specifications | 12A2T 400*28*340 |
| workpiece | PCD -mounted plate |
| Grinding machine | Agathon 400 PENTA |
| Coolant | Blaser Grindlyte |
| Dressing interval | 6per cutting tools |
| Stock | 0.12mm |
| Grinding Speed | 25m/s |
| Results | 10% less wear Minimal chipping |
Moresuperhard manufactures a full line of insert grinding wheels for carbide, ceraric, cermet and PCD/PCBN materials.Diamond grinding wheels are designed with the optimal specifications considering the cycle time and dressing intervals for optimum praductivity. Moresuperhard diamond grinding wheel perforance is excellent, therefore, grinding inserts with a superior fnish and chip-free edge.
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With tungsten carbide prices soaring 200%+, PCD & CBN become cost-effective alternatives. Moresuperhard provides high-quality PCD/CBN blanks, grinding wheels & grinders to help manufacturers reduce costs and improve efficiency.
Learn the technical characteristics, advantages, disadvantages and applicable working conditions of standard TSP and nickel-based coated TSP. Compare their performance differences and master the selection skills for drilling, cutting and grinding scenarios.
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