Synchronizer ring
The synchronizer is a component of the manual gearbox. Its function is to force the driving gear and the driven gear to have the same speed when the transmission is shifting, so that the two gears mesh together quickly to avoid noise and vibration and ensure the gearbox Smooth shifting. The synchronizer ring (combination sleeve) is connected with the shift fork to execute the movement transmitted by the shift handle.
The challenge you face
1.Improve production efficiency while reducing costs
2.Ensure product dimensional accuracy
Non-standard CBN turning tool
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-The two sides of the synchronizer ring are processed by the plunge turning process, the cutting distance is significantly shortened, and the processing efficiency is significantly improved
-Use the entire cutting edge length of the CBN insert to cut, which improves the utilization of the cutting edge of the insert
-Two different cutting edges of the same tool tip are used to make full use of the cutting edge
-Stable quality of processed products
-Long work life
Case
Process both sides of a certain type of synchronizer ring groove, hardness HB680, surface finish requirement Rz 2.0
Blade: VBGW160404S-00515-TTL6B, CBN150
Processing parameters:
Vc=185 m/min,
Feed per tooth f=0.03 (cutting in)/0.05 (finishing turning);
Tool life: 1200 pieces/edge;
Non-standard MDT slot cutter
-The bottom surface of the synchronizer ring is processed by the plunge turning process, the cutting distance is significantly shortened, and the processing efficiency is significantly improved
-Use the entire cutting edge length of the CBN insert to cut, which improves the utilization of the cutting edge of the insert
-Stable quality of processed products
-Long work life
Case
Process the bottom surface of a certain type of synchronizer ring groove, hardness HB680, surface finish requirement Rz 8.0;
Blade: LCGN300804-0870S-01025-LF, CBN150
Processing parameters:
Vc=185 m/min,
Feed per tooth f=0.05;
Tool life: 2500 pieces/edge;
In modern manufacturing, tungsten steel (hard alloy) is widely used due to its high hardness and wear resistance. However, the requirements for tools when processing tungsten steel are extremely high, especially the selection of suitable grinding wheels is crucial in the grinding process. This article will share the case of us providing customers with high-quality grinding wheels and successfully solving their processing problems.
SG grinding wheels are suitable for grinding carburized steel. Their high hardness and self-sharpening properties enable them to effectively grind the high hardness surface of carburized steel, while low heat generation and good heat dissipation reduce thermal damage during the grinding process. In addition, the wear resistance of SG grinding wheels also helps to extend the service life of the grinding wheels and reduce grinding costs.
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Tel: +86 17700605088
