Peripheral grinding size：11A2-D200-H40-W15-X10， W20
2021.5.22 Test Czech D20 custom material formula, hardness 118, density 1.965
Grinding blade: CCGW09T304 element6 010PCD
When used on the Taixing grinder, the consumption of the first 7 pieces is almost the same as that of Singapore Airlines. The insert compensation is 0.45, 0.462, and the insert compensation is reduced to 0.23 when entering the stable shedding state. The speed of Sihard can not exceed 1500, and the grinding can not move.
Efficiency of Sihard: 30 tablets 4 hours,while Moresuperhard can reach 50 tablets 4 hours.
The installation of Sihard grinding wheel needs dressing, and there is bouncing.
Moresuperhard almost need no dressing, abrasive falling off stable and 200 times magnification without collapse.
|
Grinding wheel brand |
Thinkness of abrasive layer |
Grinding machine speed
|
Single blade consumes the abrasive layer（mm） |
Grinding time of single blade
|
Number of grinding blades with one piece of grinding wheel
|
|
Moresuperhardd |
10mm |
2200 |
0.023mm |
3min 6s |
400 pieces |
|
Sihard |
11mm |
1500 |
0.045mm |
4min 25s |
200 pieces |
2021-6-4 Dutch conventional formula hardness 105-107, density 1.92
|
Comparison of two formulationns |
Grinding machine speed |
Single blade consumes the abrasive layer（mm） |
grinding time of single blade
|
|
D20 Custom formula |
2200 |
0.023mm |
3min 6s |
|
D20 custom formula |
2100 |
0.032mm |
3min |
Feedback of worker is still D20 customized formula is easy to use, long life, high efficiency, but D20 conventional formula is also better than Sihard, life efficiency is higher than them.
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In modern manufacturing, tungsten steel (hard alloy) is widely used due to its high hardness and wear resistance. However, the requirements for tools when processing tungsten steel are extremely high, especially the selection of suitable grinding wheels is crucial in the grinding process. This article will share the case of us providing customers with high-quality grinding wheels and successfully solving their processing problems.
SG grinding wheels are suitable for grinding carburized steel. Their high hardness and self-sharpening properties enable them to effectively grind the high hardness surface of carburized steel, while low heat generation and good heat dissipation reduce thermal damage during the grinding process. In addition, the wear resistance of SG grinding wheels also helps to extend the service life of the grinding wheels and reduce grinding costs.
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