Aerospace composite materials occupies an important position in the aviation industry. The efficiency of composite material processing, processing finish, tool life, and processing cost are important indicators of composite material processing tools.
1. 2-edge PCD end mill
Center cutting allows plunge milling and finishing on flat surfaces.
Processing material: T700 composite material.
Product advantages:
(1)PCD blade can cut fiber materials lightly. (2)Longer tool life. (3)High surface finish.
General diameter range: φ3~φ12
Accept special diameter specification customization.
2. Three-turn milling cutter
Suitable for yaw machining with five-axis linkage.
Processing material: T700 composite material.
Product advantages:
(1)Different rake angle design, cutting force offset.
(2)Effectively avoiding defects such as delamination and tearing.
(3)PCD cutting edge is sharper, cutting force is small.
Moresuperhard recommends ceramic bond diamond grinding wheels for the rough grinding of the cylindrical surface of the diamond layer on PDC cutters. These wheels demonstrate excellent efficiency and cost-effectiveness compared to traditional resin bond wheels.
PCD tools offer excellent hardness and wear resistance for machining difficult materials, but grinding them poses unique challenges. This article explores common issues such as chipping, high surface roughness, dimensional deviations, burning, and grinding wheel wear. Learn practical solutions to optimize grinding parameters, wheel selection, and machine accuracy to improve tool life and reduce costs.
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