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Cylinder head machining solution

2020-12-31 09:41:32

Cylinder head processing tool production line has mainly combined tools. There are multiple combinations according to different processing items. The surface processing is the same as the cylinder milling cutter. The tools for several key processing items are as follows.

Cylinder head machining solution

 

(1) Machining tool for seat ring hole

Processing tasks 1

Parts

cylinder head 4 covers

Processing material

AlSi8

Processing procedure

rough machining of guide pipe hole and seat ring hole and orifice chamfering;

Cooling

internal cooling

Machine tool

machining center

 

Cutting parameters

vc=445m/min

D=28, 5/32, 4mm

Z=1+2+2

fz=0.075mm/insert

vf=750mm/min

Solution: boring tool + formed carbide blade

Conclusion: 18 000 workpieces×4×2valves=144 000 machining holes

 

Processing tasks 2

Parts

cylinder head 4 covers

Processing material

AlSi8

Processing procedure

finishing pipe hole guide and seat ring hole

Cooling

internal cooling

Machine tool

machining center

 

 

 

Cutting parameters

v c=445/900m/min;

D=11/27mm;

Z=3/4;

f=0.3mm/rev;

vf=3000mm/min.

Solution: PCD welding reamer.

Conclusion: 57 000 workpieces×4×2valves=456 000 machining holes.

 



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