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PCBN cutting tools for cast iron

2021-01-04 11:43:39

The Case of PCBN Insert for cast iron

Case I

Workpiece

Air Conditioner Compressor Bearing Cover

Cutting inserts

PCBN - WNGA080408

Workpiece Materials

HT250 (190 – 220HB)

Cutting Parameters

Vc=600m/min

Ap=1.5mm

f=0.25mm/r

Cutting Method

Dry Interrupted Cutting

PCBN Insert for cast iron

PCBN Insert for cast iron

Comparison

Comparison

Cutting Speed

Efficiency

Life

Competitor

300m/min

30sec/pcs

120pcs/edge

MORESUPERHARD

600m/min

155sec/pcs

500pcs/edge

 

Case II

Workpiece

Brake Disc

Cutting inserts

PCBN CNGN 120700

Workpiece Materials

HT200 (170 – 210HB)

Cutting Parameters

Vc=320m/min

Ap=3mm

f=0.5mm/r

Cutting Method

Turning Wet, Ra3.2

PCBN Insert for cast iron

PCBN Insert for cast iron

 

Comparison

Comparison

Cutting Speed

Efficiency

Life

Competitor

150m/min

90sec/pcs

45pcs/edge

MORESUPERHARD

320m/min

40sec/pcs

120pcs/edge

 



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