The Case of PCBN Insert for cast iron
Case I
|
Workpiece |
Air Conditioner Compressor Bearing Cover |
|
Cutting inserts |
PCBN - WNGA080408 |
|
Workpiece Materials |
HT250 (190 – 220HB) |
|
Cutting Parameters |
Vc=600m/min |
|
Ap=1.5mm |
|
|
f=0.25mm/r |
|
|
Cutting Method |
Dry Interrupted Cutting |
|
|
|
Comparison
|
Comparison |
Cutting Speed |
Efficiency |
Life |
|
Competitor |
300m/min |
30sec/pcs |
120pcs/edge |
|
MORESUPERHARD |
600m/min |
155sec/pcs |
500pcs/edge |
Case II
|
Workpiece |
Brake Disc |
|
Cutting inserts |
PCBN CNGN 120700 |
|
Workpiece Materials |
HT200 (170 – 210HB) |
|
Cutting Parameters |
Vc=320m/min |
|
Ap=3mm |
|
|
f=0.5mm/r |
|
|
Cutting Method |
Turning Wet, Ra3.2 |
|
|
|
Comparison
|
Comparison |
Cutting Speed |
Efficiency |
Life |
|
Competitor |
150m/min |
90sec/pcs |
45pcs/edge |
|
MORESUPERHARD |
320m/min |
40sec/pcs |
120pcs/edge |
CMP (Chemical Mechanical Polishing) technology for CVD diamond enables ultra-smooth surfaces with nanometer-level roughness. By combining mechanical abrasion with chemical reactions, CMP delivers superior flatness, high precision, and damage-free polishing.
Learn how a customer optimized the grinding process for PCD scissors using vitrified and resin bond grinding wheels. This case highlights efficiency improvements and multi-material grinding solutions for textile machinery parts. Discover practical solutions to enhance grinding speeds and results with advanced wheel choices.
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