CNC tool grinder is widely used, how to choose the right grinding wheel to get a good grinding effect? The commonly used resin bond grinding wheel and metal bond grinding wheel and hybrid bond grinding wheel are used for cutting tool grooving.
Resin bond grinding wheel has a certain elasticity, can play a role in polishing, the finished tools are better. But the high temperature resistance of the resin is not very high, the temperature exceeds a certain temperature and the shape retention will decline, and the rounded corners are easy to appear.
Metal bond grinding wheel has high strength, high temperature resistance, good shape preservation and high grinding efficiency. But the metal hardness is relatively high, not easy to trim.
Hybrid bond diamond grinding wheel has the elasticity and good finish of resin bond, and has the wear resistance and good shape retention of metal bond, so it is a good choice for cutting tool powerful grooving.
The single side cutting depth of grooving can be up to 6mm and the feed speed can be up to 90-120mm/min. Due to the small grinding resistance and low grinding temperature, there will be no crack, burn and thermal deformation of the bar when the powerful slotting wheel is processed. At the same time, the powerful slotting grinding wheel has little wear and tear when it is used, and the dressing cycle and service life of the grinding wheel will be greatly improved.
Suitable grinding machine:
WALTER, ANCA, Saacke, DECKEL, Schute, ROLLOMATIC, STAR, Taiwan DINFWEI, Cincinnati, Viking, SCHNEEBERGE, Strausak etc.
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Moresuperhard provide quality cnc diamond grinding wheel for grinding rotary cutting tools.1A1,1V1,11V9,12V9 abrasives grinding wheel suit for anca,walter,ewag cnc grinding machine.1. Suitable for high-efficiency grinding processing with rapid feed.2. Good wear resistance and shape retention.3. It has good self-sharpening properties, generates less heat during grinding, reduces burns on the workpiece, and meets the high-precision requirements of the tool.4. No clogging, easy to trim, extend the trimming cycle and reduce processing costs. 5. The cutting edge quality of the grinding workpiece is consistent and the smoothness is high, which ensures stable quality when processing downstream products.
At present, the main diamond processing methods include mechanical polishing, thermochemical polishing, tribochemical polishing, laser polishing, ion beam polishing and chemical mechanical polishing.Due to the anisotropy of diamond, "hard" and "soft" polishing directions have completely different material removal rates.Experimental results show that atomic-level roughness values can be obtained in a shorter time by mechanical polishing in the crystallographic directions <100> and <110> or in another direction deviating from <110> at an angle not exceeding 20°.
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