Diamond tools are divided into natural diamonds and synthetic diamonds. Synthetic diamonds are what we often call PCD blades. PCD blades have replaced natural diamonds under most working conditions.
Features of PCD turning inserts:
1. PCD blades comply with ISO international standards.
2. The blade has high wear resistance, high processing accuracy, good thermal conductivity and long service life.
3. The PCD blade is sharp and sharp, which can realize high-speed cutting and cutting of hard materials, with high work efficiency and easy clamping.
4. It can be reused, which helps reduce processing costs.
PCD blade application:
PCD blades can be used in many fields, including aviation, automotive industry, energy equipment, and wood and stone industries. It can be used to cut and process different materials, such as non-ferrous metals, tungsten carbide, ceramics, non-metals and composite materials.
PCD blade processing materials and application fields
|
Processing material |
Product |
|
|
Non-ferrous metals |
Aluminum, aluminum alloy |
Pistons, cylinders, wheels, gearboxes, pump bodies, intake pipes and various shell parts of automobiles and motorcycles. |
|
Tanks, shells and compressor parts for aircraft and electromechanical products. |
||
|
Precision mechanical parts for cameras, photocopiers and measuring instruments. |
||
|
Pump body and hydraulic press parts. |
||
|
Copper, copper alloy |
Used for shafts, bearing bushes, bearings and pump bodies of internal combustion engines and ships. |
|
|
Parts of various instruments, generator commutators, printed circuit boards and electronic equipment. |
||
|
Bearings, bearing bushes, valves and housings. |
||
|
Tungsten carbide |
Sintering such as valve seats and cylinders, as well as semi-finished products. |
|
|
other |
Various non-ferrous metal parts such as magnesium and zinc. |
|
|
Non-metal |
wood |
Hardwood, artificial board, artificial wear-resistant fiberboard. |
|
Reinforced plastic |
Glass fiber and carbon fiber |
|
|
rubber |
Roller for paper and rubber ring. |
|
|
graphite |
Carbon rod. |
|
|
Ceramic |
Sintering such as sealing ring and plunger piston, and sintering of semi-finished products. |
|
The silicon carbide substrate preparation process mainly includes raw material synthesis, silicon carbide crystal growth, ingot processing, ingot cutting, cutting piece grinding, grinding piece polishing, polishing piece cleaning, etc.Among them, the key and difficult points of preparation are mainly the crystal growth, cutting, grinding and polishing links, which are the key points and difficulties in the entire substrate production process, and become the bottleneck that limits the yield rate and production capacity of silicon carbide.
Moresuperhard provide PCD/PCBN blanks for cutting tools, laser cutting machine for cutting pcd/pcbn blanks,brazing machine for welding pcd/pcbn inserts,vitrified/resin diamond grinding wheel including cup wheel,peripheral diamond grinding wheel,cylindrical diamond grinding wheel suit your grinding machine ,CNC and manual pcd grinding machine all can we provide.Dressing solutions from Moresuperhard also available.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
