Diamond tools are divided into natural diamonds and synthetic diamonds. Synthetic diamonds are what we often call PCD blades. PCD blades have replaced natural diamonds under most working conditions.
Features of PCD turning inserts:
1. PCD blades comply with ISO international standards.
2. The blade has high wear resistance, high processing accuracy, good thermal conductivity and long service life.
3. The PCD blade is sharp and sharp, which can realize high-speed cutting and cutting of hard materials, with high work efficiency and easy clamping.
4. It can be reused, which helps reduce processing costs.
PCD blade application:
PCD blades can be used in many fields, including aviation, automotive industry, energy equipment, and wood and stone industries. It can be used to cut and process different materials, such as non-ferrous metals, tungsten carbide, ceramics, non-metals and composite materials.
PCD blade processing materials and application fields
|
Processing material |
Product |
|
|
Non-ferrous metals |
Aluminum, aluminum alloy |
Pistons, cylinders, wheels, gearboxes, pump bodies, intake pipes and various shell parts of automobiles and motorcycles. |
|
Tanks, shells and compressor parts for aircraft and electromechanical products. |
||
|
Precision mechanical parts for cameras, photocopiers and measuring instruments. |
||
|
Pump body and hydraulic press parts. |
||
|
Copper, copper alloy |
Used for shafts, bearing bushes, bearings and pump bodies of internal combustion engines and ships. |
|
|
Parts of various instruments, generator commutators, printed circuit boards and electronic equipment. |
||
|
Bearings, bearing bushes, valves and housings. |
||
|
Tungsten carbide |
Sintering such as valve seats and cylinders, as well as semi-finished products. |
|
|
other |
Various non-ferrous metal parts such as magnesium and zinc. |
|
|
Non-metal |
wood |
Hardwood, artificial board, artificial wear-resistant fiberboard. |
|
Reinforced plastic |
Glass fiber and carbon fiber |
|
|
rubber |
Roller for paper and rubber ring. |
|
|
graphite |
Carbon rod. |
|
|
Ceramic |
Sintering such as sealing ring and plunger piston, and sintering of semi-finished products. |
|
Moresuperhard provide quality cnc diamond grinding wheel for grinding rotary cutting tools.1A1,1V1,11V9,12V9 abrasives grinding wheel suit for anca,walter,ewag cnc grinding machine.1. Suitable for high-efficiency grinding processing with rapid feed.2. Good wear resistance and shape retention.3. It has good self-sharpening properties, generates less heat during grinding, reduces burns on the workpiece, and meets the high-precision requirements of the tool.4. No clogging, easy to trim, extend the trimming cycle and reduce processing costs. 5. The cutting edge quality of the grinding workpiece is consistent and the smoothness is high, which ensures stable quality when processing downstream products.
At present, the main diamond processing methods include mechanical polishing, thermochemical polishing, tribochemical polishing, laser polishing, ion beam polishing and chemical mechanical polishing.Due to the anisotropy of diamond, "hard" and "soft" polishing directions have completely different material removal rates.Experimental results show that atomic-level roughness values can be obtained in a shorter time by mechanical polishing in the crystallographic directions <100> and <110> or in another direction deviating from <110> at an angle not exceeding 20°.
Add: Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China
Tel: +86 17700605088
