Cutting tools: TORO
Material: carbide
Machine: AGATHON Evo Penta
Software options: FRP free reference plane, Edge grinding wheel corner grinding
Special device: horizontal turning table
Cooling method: grinding oil cooling
Online cleaning: none
Machining allowance: 0.2mm
Processing time per side: 100 s (including loading and unloading and measuring time)
Drive head: lengthened/center hole positioning
Clamping head: standard
Feeding Prism: Standard
Automation
Loading and unloading: manipulator
Material tray: vertical tray or horizontal tray (horizontal tray requires electromagnetic suction head and turntable head)
Material: ceramic
Machine: AGATHON Dom Plus
Software options: none
Special device: none
Grinding wheel: grit size 28, Φ350, wheel layer width 10mm, wheel layer thickness 10mm
Cooling method: grinding oil cooling
Dressing wheel: grit 240#
Online cleaning: none
Machining allowance: 0.7mm circumference
Processing time: 155 s (Including loading and unloading and measuring time)
Frock clamp
Drive head: standard Φ10mm
Clamping head: standard Φ8mm
Feeding Prism: Standard 800
Automation
Loading and unloading: manipulator
Material tray: vertical tray
Moresuperhard recommends ceramic bond diamond grinding wheels for the rough grinding of the cylindrical surface of the diamond layer on PDC cutters. These wheels demonstrate excellent efficiency and cost-effectiveness compared to traditional resin bond wheels.
PCD tools offer excellent hardness and wear resistance for machining difficult materials, but grinding them poses unique challenges. This article explores common issues such as chipping, high surface roughness, dimensional deviations, burning, and grinding wheel wear. Learn practical solutions to optimize grinding parameters, wheel selection, and machine accuracy to improve tool life and reduce costs.
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