The workpiece usually appears some tiny tool marks after machining. It requires one more step – “polishing” for reach superior surface finishing. However, this work slows down production efficiency a lot.
“More Super Hard” launches a burnishing tool which is made of single crystal diamond now. The tools apply a certain pressure on the surface of workpiece, it generates plastic flow on the surface of workpiece, and then fill in the low through, that to achieve better surface finishing.
Single crystal diamond burnishing tool not only improves the corrosion resistance and surface quality of the workpiece, but also improves the machining efficiency.
1. The hardness of single crystal diamond burnishing can reach 10,000 HV, with the characteristics of strong wear resistance and low friction coefficient, it only takes a few seconds to process the surface of the processed workpiece to the required surface accuracy.
2. The efficiency of single crystal diamond burnishing is 5-20 times of polishing, 10-50 times more than turning.
3. One feed to achieve the mirror effect of Ra0.05-0.1μm precision.
4. Make the surface extrusion hardening, improve wear resistance and fatigue strength.
5. Eliminate the plastic deformation while the workpiece under pressure, dimensional accuracy can keep long time.
Moresuperhard recommends ceramic bond diamond grinding wheels for the rough grinding of the cylindrical surface of the diamond layer on PDC cutters. These wheels demonstrate excellent efficiency and cost-effectiveness compared to traditional resin bond wheels.
PCD tools offer excellent hardness and wear resistance for machining difficult materials, but grinding them poses unique challenges. This article explores common issues such as chipping, high surface roughness, dimensional deviations, burning, and grinding wheel wear. Learn practical solutions to optimize grinding parameters, wheel selection, and machine accuracy to improve tool life and reduce costs.
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