Grain size |
Cutting edge accuracy |
Grain size |
Application |
A (rough) |
0.05mm |
230/270#~320/400# |
Rough grinding |
B (medium) |
0.02mm |
M20~M40 |
Medium grinding |
C (finish) |
0.005mm |
M5~M10 |
Finish grinding |
Table1 Classified by cutting edge accuracy and usage
Serial number |
Degree of failure |
Grain size |
Remarks |
A (rough) |
Broken cutting edge 0.5mm |
230/270#~320/400# |
Or electroprocessing |
B (medium) |
Cutting edge burst 0.3mm |
M20~M40 |
|
C (finish) |
Cutting edge wear 0.1mm |
M5~M10 |
|
Table 2 Classification by the degree of cutting tools failure
Rough machining does not require high cutting edge, and electrical machining or grinding can be selected. The electrical processing efficiency is high, and it is suitable for processing complex tools, such as drill bits for printed circuit boards, forming milling cutters for cutting laminate flooring, etc. Coarse-grained grinding wheel can be selected for grinding, with large contact area and high grinding force (300~400N) during sharpening, which can quickly remove excess machining allowance.
The silicon carbide substrate preparation process mainly includes raw material synthesis, silicon carbide crystal growth, ingot processing, ingot cutting, cutting piece grinding, grinding piece polishing, polishing piece cleaning, etc.Among them, the key and difficult points of preparation are mainly the crystal growth, cutting, grinding and polishing links, which are the key points and difficulties in the entire substrate production process, and become the bottleneck that limits the yield rate and production capacity of silicon carbide.
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