The processing of the sliding valve hole of the automobile automatic transmission valve body is the most demanding station in the whole box hole processing technology. In the common processing of aluminum alloy valve bodies with silicon content between 8% and 16%, MORE usually adopts a combination of two tools: "first rough and then fine processing".
1. Reaming rough processing
Adopt PCD straight groove reaming tools
Its machining speed n=8000r/min, feed rate Fn=0.3mm/min.
The main characteristics of the reaming tool:
1. Good at processing interference holes.
2, finish and guide is very good, so it can ensure high roundness, cylindricity, smoothness requirements.
3, with excellent deburring function, basically do not need special subsequent deburring process.
4, the processing efficiency is usually 3 ~ 8 times of the straight slot tool, so as to directly reduce the customer's equipment and personnel costs.
2. Reaming hole finishing processing
Adopt PCD spiral groove finishing reamer tools
Its machining speed n=10000r/min, feed rate Fn=0.5mm/min.
Adopts the "first rough, then fine" processing scheme, the workpiece processing surface has a very ideal mirror effect, can achieve the surface roughness Ra 0.08 ~ 0.20, and the tool life before grinding can reach 80 thousand holes stably.
In modern manufacturing, tungsten steel (hard alloy) is widely used due to its high hardness and wear resistance. However, the requirements for tools when processing tungsten steel are extremely high, especially the selection of suitable grinding wheels is crucial in the grinding process. This article will share the case of us providing customers with high-quality grinding wheels and successfully solving their processing problems.
SG grinding wheels are suitable for grinding carburized steel. Their high hardness and self-sharpening properties enable them to effectively grind the high hardness surface of carburized steel, while low heat generation and good heat dissipation reduce thermal damage during the grinding process. In addition, the wear resistance of SG grinding wheels also helps to extend the service life of the grinding wheels and reduce grinding costs.
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