Having been in the machining industry for many years, you must be no stranger to tool failure.
Flank wear
Flank wear refers to the abrasion loss of the flank of the tool immediately below the cutting edge. The carbide particles in the workpiece material or the work-hardened material rubs against the blade. Small pieces of the coating peel off and the blade rubs. The cobalt element in the blade is finally separated from the crystal lattice, reducing the adhesion of the cemented carbide and thus peeling off.
Crumble
Flank chipping
Rake area edge
Certain workpiece materials may create a rake area between the chip and the cutting edge. When the continuous lamination of the workpiece material is connected to the cutting edge, built-up edge will occur. The built-up tumor is a dynamic structure. During the cutting process, the cut surface of the built-up edge continuously peeled off and reattached.
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The production difficulties of CVD single crystal diamond tools mainly include controlling parameters such as temperature, pressure and gas composition during the growth of diamond crystals, ensuring the lattice quality and crystallization direction of the tools, and overcoming process challenges such as the combination of diamond and substrate and tool shape processing. , requiring precise process control and continuous technological innovation.
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