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High efficient diamond periphery grinding wheel

2024-05-31 09:28:10

Development background of peripheral grinding wheel

As we all know, indexable inserts, as the mainstay of metal cutting, are in the golden period of development, and customers' quality and requirements for inserts are getting higher and higher. As a result, the market for peripheral grinding wheels used to process carbide, PCD, PCBN, ceramics, metal ceramics and other inserts is also becoming increasingly hot.

resin diamond peripheral grinding wheelvitrified diamond grinding wheel

Development trend of diamond periphery grinding wheel

✳Superhard material grinding: With the application of emerging materials, peripheral grinding wheels have performed outstandingly in the grinding of superhard materials. The use of superhard materials such as diamond and boron nitride makes the grinding process more efficient and precise.

✳Intelligent grinding system: Introducing artificial intelligence and Internet of Things technologies to achieve real-time monitoring and control of the grinding process. This helps to improve production efficiency, reduce energy consumption, and reduce equipment maintenance costs.

✳Customized solutions: Tool manufacturers are increasingly focusing on providing customers with customized grinding solutions to meet the needs of different industries and applications. Thereby promoting the widespread application of peripheral grinding wheels in multiple fields.

How to choose suitable peripheral grinding wheels?

Different types of cutting tools materials determine different formulations and binders of peripheral grinding wheels

① Metal ceramics: brittle and hard, good wear resistance, mostly used for fine processing, suitable for resin diamond peripheral grinding wheels;

② Pure ceramics: hardness of 45°~55°, HRC hard material, suitable for resin/ceramic diamond peripheral grinding wheels;

③ PCD: mostly used for mirror processing of aluminum alloys, suitable for ceramic peripheral diamond grinding wheels;

④ PCBN: hardened materials with a hardness of more than 55° HRC, more common in turning, rarely in milling, suitable for resin/ceramic peripheral grinding wheels.

indexable inserts

Dressing solutions for your peripheral grinding wheel

Dressing wheel

Peripheral grinding wheel

Application

meterial

characteristic

 

Grain size

Grinding wheel bond

 

Grinding wheel grain zize

Grinding method

 

Inscert meterials

Ceramic Alumina Dressing Wheel

 

- Lower hardness

- Softer than silicon carbide grinding wheel

- no damage to diamond particles during sharpening

- First choice for sharping peripheral grinding wheels

 

120#

resin

≥320#

Peripheral grinding wheel

Carbide

ceramics

cermet

mental

>600#

Peripheral grinding wheel

Carbide

ceramics

vitrified

>240#

Peripheral grinding wheel

carbide

ceramics

320#

resin

<320#

Peripheral grinding wheel

carbide ceramics cermet

mental

≤600#

Peripheral grinding wheel

carbide,ceramics

vitrified

≤240#

Peripheral grinding wheel

PCBN,PCD

500#

vitrified

≤1500#

Peripheral grinding wheel

PCBN,PCD

Ceramic Silicon Carbide Dressing Wheels

 

- High hardness

- suitable for dressing grinding wheels.

 

80#

resin

>120#

Top and bottom

carbide,ceramics,cermet

mental

>150#

Top and bottom

carbide,ceramics

200#

resin

≥240#

Peripheral grinding wheel

carbide,ceramics,cermet

mental

≥320#

Peripheral grinding wheel

carbide,ceramics

dressing peripheral grinding wheel

Moresuperhard provides customized peripheral grinding wheels that can be adapted to well-known peripheral grinding machines at home and abroad such as Haibao, Tiantong, Hotman, Agathon, Ewag, Wendt, Waida, etc. The size specifications of peripheral grinding wheels can also be customized according to customer needs.



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