Welcome To Our Website. Any questions about PCD cutting, brazing and grinding, Call Us:+86 17700605088

How To Process Optical Die Core?

2023-09-08 10:33:56

What is die core?

The mold core refers to the precision part used for the critical operation of the center part of the mold. The general structure of the mold core is extremely complex, the processing is very difficult, and the cost is very high. Often the labor expenditure for manufacturing is much greater than the material itself. The choice of mold core material is directly related to the cost of the mold and the service life of the mold.

precision die core optical die core

What are the common die core materials?

The materials used for general processing mold cores are P20, 738, 738H, 718, 718H, NAK80, 2316, 2316A, S136, etc., and the materials for hardened molds are 2344, 8407, SKD11, SKD61, etc.

The applications of optical die core

Optical lenses are generally called camera lenses or photographic lenses, referred to as lenses, and their function is optical imaging. The optical lens is an essential component in the optical imaging system, which directly affects the quality of the imaging and affects the realization and effect of the algorithm. The forming of precision optical lenses requires high-level technology and equipment in terms of mold design, mold core processing, forming conditions and lens measurement.

In recent years, the scope of application of plastic lenses has continued to increase. The lenses required by the optical system have a small radius of curvature, high precision, and a large thickness ratio, which further increases the difficulty of molding technology. Taking plastic lenses as an example, during the molding process of plastic lenses, the plastic needs to be taken into the mold, and then it is completed in three steps: filling, pressure holding, and cooling. Therefore, the foundation of precision injection molding lies in high-precision molds. The quality of the mold is the key to the lens forming technology, and it is also the most expensive part in the entire lens manufacturing process. As the core of a set of molds, the die core is also the part with the greatest added value. The more precise the mold core, the higher the shape accuracy of the lens will be.

optical lens grinding applications of optical die core

How to process optical die core?

The processing of the mold core is completed by multiple very precise processes. The processor must clearly understand the shape of the contour, be familiar with the surface contour measurement technology, and have a considerable knowledge of machining in order to turn out a high-precision mold core. At present, the surface shape error of the small-aperture aspheric lenses used in imaging lenses in the industry can be processed to less than 0.1um, and the RA (surface roughness) can reach 0.05um.

processing optical die core

CVD diamond tools for processing optical die core

The uniform crystal structure of single crystal diamond without internal grain boundaries makes the cutting edge of the tool theoretically reach atomic-level straightness and sharpness. CVD diamond cutting tools has strong thinning ability, high precision and low cutting force during cutting.The degree of hardness is extremely small, the cutting edge is free of defects, the machined surface can achieve a mirror effect, and its surface roughness can reach below Ra-0.1μm. the high hardness of single crystal diamond, good wear resistance, corrosion resistance and chemical stability can be guaranteed the cutting  tool has an ultra-long life, so that it can carry out continuous cutting for a long time, and can reduce the impact of tool wear on the precision of the part; the high thermal conductivity of the single crystal diamond tool can reduce the cutting temperature and the thermal deformation of the part.

single diamond tools for optical die core CVD diamond cutting tools

Moresuperhard provide quality CVD diamond plate for optical diamond cutting tools

cvd diamond for optical cutting tools high purify cvd diamond

It can provide high-quality CVD single crystal diamond products of various sizes (≤20mmx20mmx10mm), and the appearance and shape can be customized.

Diamond grinding wheel for grinding precison single crystal diamond cutting tools

Moresuperhard is always focus on providing grinding products and grinding solutions for superhard materials like PCD/PCBN/MCD/CVD and others.Morehard have develpoed a mature grinding paraments for single crystal diamond tools.Please contact us to learn more details.

vitrified diamond grinding disc metal bond diamond grinding wheel

Customized diamond grinding wheel for Corborn SCD grinding machine.Other diamond grinding wheel for grinding single crystal diamond tools please contact us freely.

TAG:  opticalindustry丨precisiondiecore丨singlecrystaldiamondtools丨machining

  • Optimizing PCD tool grinding: the transition from roughing to precision machining
    28 February 2024

    Optimizing PCD tool grinding: the transition from roughing to precision machining

    In response to the needs of end customers for grinding PCD tools, this article proposes an optimized processing plan through the analysis of customer equipment, workpieces and processing parameters. The transformation from rough machining to precision machining aims to improve processing efficiency and workpiece quality.

  • How to grind sapphire workpieces
    27 February 2024

    How to grind sapphire workpieces

    Sapphire consists of Al2O3 and has a Mohs hardness of 9, which is second only to superhard materials in hardness. Due to its superior light transmittance and wear resistance, it is mostly used in the substrate of LED light-emitting components, optical windows, and watch cases of high-end watches and cell phone cameras, etc.The processing process usually requires high precision, fast processing efficiency, low material loss and a clean working environment. Diamond is the hardest and most wear-resistant material in nature, so diamond tools are the best choice for processing sapphire materials.

  Add:  Zhongyuan Rd, Zhongyuan District, Zhengzhou, 450001, Henan, China

  Tel: +86 17700605088

  WhatsApp:+86 17700605088

  E-mail: pcd@moresuperhard.com