Problems in the grinding process of ceramic materials
In the process of ceramic processing, how to improve grinding efficiency, reduce surface roughness, and avoid the thermal impact generated during the grinding process are the main challenges. These challenges arise primarily from the hard and brittle nature of ceramic materials. Therefore, it is necessary to choose a grinding method with high grinding force and low grinding heat.
Moresuperhard recommand vitrified diamond grinding wheel for grinding ceramic materials
Moresuperhard recommends using ceramic diamond grinding wheels as the main grinding tool to grind ceramic materials. Ceramic diamond grinding wheels have the characteristics of high grinding force, low grinding heat, and long service life, which can meet the needs of long-term and efficient grinding of ceramic materials.
How to produce suitable vitrified diamond grinding wheel for ceramic materials?
When preparing ceramic diamond grinding wheels, we first select diamond powder with excellent grinding performance and ensure their uniform distribution. The diamond particles are then fixed to the grinding wheel through a special sintering process. Finally, the grinding wheel is finely dressed and balanced to ensure stable operation during the grinding process.
Moresuperhard customer test vitrified diamond grinding wheel for grinding ceramic materials
The customer recorded the grinding force, grinding heat and grinding wheel wear through high-precision measuring instruments.
The test results are as follows:
1. Grinding force: Measurement results show that the average grinding force using ceramic diamond grinding wheels is 120 N, which is 20% lower than traditional grinding wheels.
2. Grinding heat: The temperature of the grinding area was measured with an infrared thermometer. It was found that the maximum temperature when grinding with a ceramic diamond grinding wheel was 350°C, which was 15% lower than that of traditional grinding wheels.
3.Grinding wheel wear: After 100 grinding cycles, the wear depth of the ceramic diamond grinding wheel is 0.2mm, showing its excellent wear resistance.
Vitrified diamond grinding wheel is suitable for grinding ceramic materials
Ceramic diamond grinding wheels have significant advantages in grinding ceramic materials. The high grinding force and low grinding heat characteristics of ceramic diamond grinding wheels effectively improve the grinding efficiency and reduce the surface roughness of ceramic workpieces. At the same time, due to the excellent wear resistance of ceramic diamond grinding wheels, the frequency and cost of replacing grinding wheels are reduced. Ceramic diamond grinding wheels are suitable for grinding ceramic materials.
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In modern manufacturing, tungsten steel (hard alloy) is widely used due to its high hardness and wear resistance. However, the requirements for tools when processing tungsten steel are extremely high, especially the selection of suitable grinding wheels is crucial in the grinding process. This article will share the case of us providing customers with high-quality grinding wheels and successfully solving their processing problems.
SG grinding wheels are suitable for grinding carburized steel. Their high hardness and self-sharpening properties enable them to effectively grind the high hardness surface of carburized steel, while low heat generation and good heat dissipation reduce thermal damage during the grinding process. In addition, the wear resistance of SG grinding wheels also helps to extend the service life of the grinding wheels and reduce grinding costs.
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