Components of PCD Cutting Tools
PCD tools are made of polycrystalline diamond tips and cemented carbide substrates sintered at high temperature and high pressure. They can not only take advantage of diamond’s high hardness, high thermal conductivity, low friction coefficient, low thermal expansion coefficient, low affinity with metals and non-metals, high elastic modulus, no cleavage planes, isotropy, etc., but also take into account the high strength of cemented carbide.PCD tools include standard inserts, milling cutters, drills, tool inserts, grinders and combination tools, suitable for a variety of cutting and grinding processes
PCD Tool processing process
The production process of PCD tools includes cutting of PCD blanks,welding PCD blanks to cemented carbide substrate ,cutting tools grinding, quality inspection, etc.
Moresuperhard 's products for PCD Tools Manufacturing
1.PCD Blanks
We provide round PCD blanks and customized shape PCD blanks for various PCD cutting tools.
Round PCD blanks:maximun 72mm
Grit sizes:1μm,5μm,10μm,25μm,50μm suitable for different applications like metal cutting,wood working,cutting graphite and CFRP.
2.Brazing machine and brazing solder
Moresuperhard provide high frequency brazing machine and vacuum brazing machine sutible for different welding requirements.Sliver welding rod and brazing solder.
3.Vitrified diamond grinding wheel
6A2 vitrified bond diamond grinding wheel is most commonly used for grinding PCD inserts.But if you also produce PCD reamers and other PCD rotary tools,Our customer also purchased 1a1,3a1,14a1 pcd grinding wheel from Moresuperhard .
4.PCD grinding machine
Moresuperhard provide manual grinding machine and cnc grinding machine for grinding different PCD cutting tools.
Choose Moresuperhard,Choose high efficiency
Moresuperhard have many customer from PCD cutting tools industry.Therefore,we have rich experience in procrssing PCD cutting tools and PCD raw materials.We can provide all the consumables needed to produce PCD tools.
Recommended specifications of commonly used PCD blanks and vitrified diamond grinding wheels
PCD blanks for inserts and reamers
8 X 10 X R4 X thick 1.8
15 X 4.2 X R3 X thick 1.8
6 X 4 X R2 X thick 1.6
6 X 10 X R5 X thick 1.8
10 X 3.2 X R3 X thick 1.6
8 X 3 X R2 X thick 1
10 X6 X R3 X thick 1.8
10 X 6 X thick 1.6
5 X 3 X thick 1
6 X 2.8 X R2 X thick 1
Vitrified diamond grinding wheel
3A1. D150xH32xU2xX10
11A2.D150×H32xT40×W5×X10 #1000
6A2. D150xH32xT40xW10xX10 #500
6A2. D150xH32xT40xW10xX10 #1000
6A2. D150xH32xT40xW20xX10 #1000
What kind of products do you need?Please contact us freely
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