Diamond polycrystalline (PCD): It refers to a class of super hard material products formed by agglomeration of many fine-grained diamonds (0.1 ~ 100μm) under high temperature and high pressure.
According to the sintering mechanism, synthetic diamond polycrystals are divided into three types:
1, Sintered type (S-type) (polycrystalline is a diamond-shaped powder as a raw material, with or without additives and high temperature and high pressure conditions, sintered into a massive aggregate, its structure is similar to that of Cabo , The grain arrangement is disordered, non-directional, without cleavage plane.)
2, Growth type (G-type) (polycrystalline is made of graphite as a raw material, which is converted into polycrystalline diamond under the conditions of catalyst and high temperature and high pressure. Because it is accompanied by nucleation and growth during the synthesis process, it is called Growth type.)
3, Growth-sintering type (GS) (polycrystalline is based on diamond and graphite. With the participation of catalyst and ultra-high temperature and high pressure conditions, graphite (including partially reverse-transformed graphite) is converted into diamond during the conversion process to interact with the original diamond Growing together, this combination of polycrystals is called growth-sintered polycrystals.)
The silicon carbide substrate preparation process mainly includes raw material synthesis, silicon carbide crystal growth, ingot processing, ingot cutting, cutting piece grinding, grinding piece polishing, polishing piece cleaning, etc.Among them, the key and difficult points of preparation are mainly the crystal growth, cutting, grinding and polishing links, which are the key points and difficulties in the entire substrate production process, and become the bottleneck that limits the yield rate and production capacity of silicon carbide.
Moresuperhard provide PCD/PCBN blanks for cutting tools, laser cutting machine for cutting pcd/pcbn blanks,brazing machine for welding pcd/pcbn inserts,vitrified/resin diamond grinding wheel including cup wheel,peripheral diamond grinding wheel,cylindrical diamond grinding wheel suit your grinding machine ,CNC and manual pcd grinding machine all can we provide.Dressing solutions from Moresuperhard also available.
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