Diamond crystals belong to the cubic crystal system. Due to the difference in atomic arrangement and atomic density on each crystal plane and the distance between crystal planes, the anisotropy of natural diamond crystals is caused. Therefore, diamond not only has different physical and mechanical properties of each crystal plane, but also has different manufacturing difficulty and service life, and the microscopic damage strength of each crystal plane is also significantly different.
The three primary crystal orientation are {111}, {100} and {110} in diamond industry, which described as 3 point, 4 point and 2 point respectively.
Customer case: Size: 1x1x4mm MCD, 0.5x0.5x4mm CVD
Application: Diamond tool
Customer desired 4pt diamond
Generally, if the diamond tool is required to obtain the highest strength, the (100) suitable as tool orthogonal rake and tool clearance; if required to resist mechanical wear, the (110) suitable as tool orthogonal rake and tool clearance; if required to resist chemical wear, the (110) suitable as tool orthogonal rake, the (100) as the clearance, or the (100) for both the front and flank.
Moresuperhard provide different crytsal orientations of CVD and MCD diamond plate for diamond cutting tools.If you need,please contact us freely.Whatsmore,hope our article is useful for you.
Moresuperhard recommends ceramic bond diamond grinding wheels for the rough grinding of the cylindrical surface of the diamond layer on PDC cutters. These wheels demonstrate excellent efficiency and cost-effectiveness compared to traditional resin bond wheels.
PCD tools offer excellent hardness and wear resistance for machining difficult materials, but grinding them poses unique challenges. This article explores common issues such as chipping, high surface roughness, dimensional deviations, burning, and grinding wheel wear. Learn practical solutions to optimize grinding parameters, wheel selection, and machine accuracy to improve tool life and reduce costs.
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