MCD (mono Crystal) Cutting Tool Application: 3C Industry
Tool arc: R10
Regrinding requirements: After 200 times magnification, the chipping of the tool is less than 2 microns
Grinding machine:M50 cnc grinding machine
Comparison:Moresuperhard W10 vitrified diamond grinding wheel and Internationally renowned brand diamond grinding wheel W10
| Brand | Grinding wheel grain sizes | Grinding allowance | Grinding paraments | Chipping | Grinding time |
| Moresuperhard | W10 | 0.055 | 0.01/5second | 0.015-0.02 | 7′36″ |
| Internationally renowned brand | W10 | 0.02 | 0.01/10second | 0.032 | 10分 |
Comparison chart before and after grinding by Moresuperhard W10 vitrified diamond grinding wheel
Before After
According to the grinding data, the processing parameters of Moao grinding wheel are to grind off 0.01mm allowance every 5 seconds, while it takes 10 seconds to grind off the 0.01mm allowance of foreign grinding wheel brands. The efficiency of Moao grinding wheel is twice as high as that of the peers, and the grinding time is 1/2 of the peers. It meets customer requirements, the overall effect exceeds customer expectations and helps customers reduce the cost of grinding.
PCD tools offer excellent hardness and wear resistance for machining difficult materials, but grinding them poses unique challenges. This article explores common issues such as chipping, high surface roughness, dimensional deviations, burning, and grinding wheel wear. Learn practical solutions to optimize grinding parameters, wheel selection, and machine accuracy to improve tool life and reduce costs.
Discover how our 3A1 ceramic diamond wheel helped a client achieve ultra-precise PCD reamer grinding. Learn how adjusting bond hardness and grit size resolved issues with carbide shank grinding for better edge quality and stability.
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